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SERCOS III has been designed to maintain the most
desirable features of SERCOS I & II, yet take
advantage of new features made possible by use of
Ethernet physics.
| Advantages |
- Protection of investment due to high compatibility
with previous SERCOS interface (topology,
profiles, telegram structures, synchronization)
- Reduction of hardware costs for a SERCOS-III
interface connection down to the level of
an analog interface
- Integration of IP protocols
- Cross communication between slaves
- Synchronization of several motion controls
- A double ring structure with regard to signal
flow for fault tolerance in case of a break
in the ring
- Hot plugging for connection and removal
of nodes during operation
- Safe communication for drive-integrated
safety functions
- Half the minimum cycle time of the previous
SERCOS interface (31.25 µs vs 62.5 µs)
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Topology
SERCOS-III has a ring structure like the first and
second generations of the SERCOS interface. It uses
a single daisy-chained Industrial Ethernet cable,
but the Ethernet physics allow a double ring structure
in regard to signal flow in the network.
The double ring signal flow structure offers the
possibility of redundant data transfer. With SERCOS
III, in case of a break at any point in the ring,
the protocol automatically switches over to the line
structure, so that the communication and manufacturing
can continue while the integrated diagnostics tool
signals the break, which can be repaired without interfering
with the plants' performance.
In addition to the ring structure, a linear structure
is also possible. This doesn't offer the redundancy
advantage, but it does save a wire connection, which
can save money when the SERCOS bus runs the length
of a long machine or system.
SERCOS-III doesn't use the star topology of the standard
Ethernet. No hubs or switches are needed. Delay
times and jitter are reduced to a minimum, as all
nodes process the real-time data "on the
fly."
Note that a single daisy-chained cable
is used with both structures.
The drawing illustrates signal flow in the Industrial
Ethernet cable.
Sercos III Topologies
The installation of a SERCOS network
is very simple and does not require any specific network
configuration proceedures. All nodes are simply connected
by patch cables or cross-over cables. The Ethernet
ports of the devices are interchangeable and can even
be used to connect standard Ethernet nodes (e.g.,
laptops) to a SERCOS real-time domain. In this case,
full Ethernet- and IP-connectivity is provided, but
the real-time behavior is not affected.
Communications Structure
SERCOS III uses a master-slave communication
structure, the same as the previous generations. Direct
communication between slaves isn't possible with SERCOS
I and II, as telegrams are transmitted by the master
in one direction only. However, this feature is advantageous
in some motion control applications, because data
can be directly exchanged between slaves within one
communications cycle without involvement of the master.
The full-duplex characteristics of the Ethernet physics
enable such a slave-to-slave data transfer, so SERCOS-III
supports this feature.

Timing/Interface Placement/IDNs/Cyclic
Operation/Telegrams
These functions all operate the same
as in SERCOS I and II. See:
Timing
Interface Placement
IDNs
Cyclic Operation
Telegrams
Cycle Times
The description of cycle times for
SERCOS
I and II applies to SERCOS III. The one difference
is that the shortest SERCOS III cycle time is 32.25
microseconds, as opposed to 62.5 for SERCOS I and
II.
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